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雙組份打膠機(jī)：應(yīng)用領(lǐng)域與核心優(yōu)勢

時間：2025-07-28 來源：http://qqmuchang.cn/ 發(fā)布人：昌盛機(jī)械

　　雙組份打膠機(jī)通過精準(zhǔn)控制兩種膠料的配比與混合，實現(xiàn)從原料到成型膠體的自動化生產(chǎn)，在需要高強(qiáng)度、高穩(wěn)定性粘結(jié)或密封的場景中發(fā)揮著不可替代的作用。其核心價值在于解決人工混合膠料的配比誤差與效率低下問題，通過機(jī)械傳動與程序控制的協(xié)同，確保膠料性能穩(wěn)定，同時拓展了雙組份膠在復(fù)雜工藝中的應(yīng)用可能，成為現(xiàn)代工業(yè)生產(chǎn)中提升連接質(zhì)量與生產(chǎn)效率的關(guān)鍵設(shè)備。

　　The two-component glue machine achieves automated production from raw materials to formed colloids by precisely controlling the ratio and mixing of two types of glue materials. It plays an irreplaceable role in scenarios that require high-strength, high stability bonding or sealing. Its core value lies in solving the problems of proportioning errors and low efficiency in manually mixed rubber materials. Through the coordination of mechanical transmission and program control, it ensures stable rubber material performance and expands the application possibilities of two-component rubber in complex processes, becoming a key equipment for improving connection quality and production efficiency in modern industrial production.

　　在建筑幕墻與門窗制造領(lǐng)域，雙組份打膠機(jī)是保障密封性能的核心設(shè)備。幕墻玻璃與框架、門窗型材的拼接處需要耐候性強(qiáng)的密封膠，這類密封膠多為雙組份結(jié)構(gòu)（如硅酮結(jié)構(gòu)膠、聚硫密封膠），需按嚴(yán)格比例（常見 10:1、5:1）混合才能形成穩(wěn)定膠體。打膠機(jī)通過計量泵精確控制 A 組份（基膠）與 B 組份（固化劑）的輸出量，配比誤差可控制在 ±1% 以內(nèi)，避免人工混合時因比例失衡導(dǎo)致的膠體開裂、脫落問題。設(shè)備配備的靜態(tài)混合管能使兩種膠料在輸送過程中充分交融，確保固化后膠體強(qiáng)度均勻，可承受溫度變化（-40℃至 80℃）與風(fēng)壓沖擊，滿足建筑幕墻 15 年以上的使用壽命要求。在門窗組裝中，打膠機(jī)可配合機(jī)械臂完成型材拼接處的自動打膠，膠線寬度一致、無氣泡，既提升密封性，又保證外觀平整，減少后期雨水滲漏風(fēng)險。

　　In the field of building curtain wall and door and window manufacturing, two-component gluing machine is the core equipment to ensure sealing performance. The joints between curtain wall glass and frame, door and window profiles require weather resistant sealant, which is mostly a two-component structure (such as silicone structural adhesive, polysulfide sealant) and needs to be mixed in strict proportions (commonly 10:1, 5:1) to form a stable gel. The glue machine precisely controls the output of component A (base glue) and component B (curing agent) through a metering pump, and the ratio error can be controlled within ± 1%, avoiding problems such as colloid cracking and detachment caused by imbalanced ratios during manual mixing. The static mixing pipe equipped with the equipment can fully blend the two types of adhesive materials during the transportation process, ensuring uniform adhesive strength after curing, and can withstand temperature changes (-40 ℃ to 80 ℃) and wind pressure impacts, meeting the service life requirements of building curtain walls for more than 15 years. In the assembly of doors and windows, the glue machine can cooperate with the mechanical arm to automatically apply glue at the joint of profiles. The glue line width is consistent and there are no bubbles, which not only improves the sealing performance but also ensures a smooth appearance, reducing the risk of rainwater leakage in the later stage.

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　　汽車制造與零部件生產(chǎn)中，雙組份打膠機(jī)的應(yīng)用貫穿多個工藝環(huán)節(jié)。車身焊接后的接縫密封（如發(fā)動機(jī)艙、底盤焊縫）需使用結(jié)構(gòu)膠，打膠機(jī)通過機(jī)器人集成系統(tǒng)，沿焊縫軌跡精準(zhǔn)擠出混合后的膠料，形成連續(xù)的密封層，防止行車過程中雨水、灰塵侵入車身內(nèi)部，同時增強(qiáng)車身結(jié)構(gòu)剛性。在車燈組裝中，透明燈罩與底座的粘結(jié)需使用高透光、耐老化的雙組份膠，打膠機(jī)的微量計量功能（最小出膠量可達(dá) 0.1ml / 次）能控制膠線寬度在 0.5-2mm，避免膠料溢出污染燈罩表面，混合均勻的膠體固化后透光率達(dá) 90% 以上，不影響車燈照明效果。此外，在電池包密封（新能源汽車）、內(nèi)飾件粘結(jié)等場景，打膠機(jī)可根據(jù)零件形狀預(yù)設(shè)打膠路徑，適應(yīng)復(fù)雜曲面的膠線成型，確保粘結(jié)強(qiáng)度滿足汽車行駛中的振動與沖擊要求。

　　The application of two-component gluing machines runs through multiple process stages in automobile manufacturing and component production. The joint sealing of the welded body (such as engine compartment and chassis welds) requires the use of structural adhesive. The glue machine integrates a robot system to accurately extrude the mixed adhesive along the weld trajectory, forming a continuous sealing layer to prevent rainwater and dust from entering the interior of the vehicle during driving, while enhancing the rigidity of the vehicle structure. In the assembly of car lights, the bonding between the transparent lampshade and the base requires the use of high transparency and anti-aging two-component adhesive. The micro metering function of the glue dispenser (with a minimum glue output of 0.1ml/time) can control the width of the glue line between 0.5-2mm, avoiding the overflow of glue and contaminating the lampshade surface. After the evenly mixed glue solidifies, the light transmittance reaches over 90%, which does not affect the lighting effect of the car lights. In addition, in scenarios such as battery pack sealing (new energy vehicles) and interior bonding, the glue machine can preset the glue path according to the shape of the parts, adapt to the formation of complex curved glue lines, and ensure that the bonding strength meets the vibration and impact requirements of the car during driving.

　　電子與電器制造領(lǐng)域，雙組份打膠機(jī)為精密部件提供可靠的粘結(jié)與防護(hù)。電路板上的元器件固定、傳感器的密封防潮常使用環(huán)氧類雙組份膠，打膠機(jī)的高精度針頭（直徑 0.2-1mm）能在狹小空間內(nèi)（如元器件間隙）擠出細(xì)膠線，膠量誤差不超過 ±0.01ml，避免膠料過多導(dǎo)致的短路風(fēng)險。在變壓器、電機(jī)的線圈封裝中，雙組份打膠機(jī)可將絕緣膠均勻注入繞組間隙，固化后形成絕緣層，提升設(shè)備的耐電壓性能與散熱效率。部分設(shè)備配備視覺定位系統(tǒng)，能自動識別零件的打膠位置，即使零件存在微小偏移（±0.1mm）也能精準(zhǔn)補(bǔ)正，確保膠線覆蓋預(yù)定區(qū)域，滿足電子元件對防護(hù)精度的嚴(yán)苛要求。

　　In the field of electronics and electrical manufacturing, two-component gluing machines provide reliable bonding and protection for precision components. Epoxy two-component adhesive is commonly used for fixing components on circuit boards and sealing sensors to prevent moisture. The high-precision needle (diameter 0.2-1mm) of the glue machine can extrude fine glue lines in narrow spaces (such as component gaps), with a glue amount error of no more than ± 0.01ml, to avoid the risk of short circuits caused by excessive glue. In the coil packaging of transformers and motors, a two-component gluing machine can evenly inject insulation glue into the winding gap, cure it to form an insulation layer, and improve the voltage resistance and heat dissipation efficiency of the equipment. Some devices are equipped with visual positioning systems that can automatically identify the glue application position of parts. Even if there is a slight deviation (± 0.1mm) of the parts, it can be accurately corrected to ensure that the glue line covers the predetermined area and meets the strict requirements of electronic components for protection accuracy.

　　新能源設(shè)備生產(chǎn)中，雙組份打膠機(jī)是保障電池與光伏組件性能的關(guān)鍵工具。鋰電池電芯與殼體的封裝需使用阻燃性結(jié)構(gòu)膠，打膠機(jī)通過防爆設(shè)計（防靜電管路、隔爆電機(jī)），在輸送易燃易爆膠料時確保安全，同時精準(zhǔn)控制膠量，避免膠料過多擠壓電芯或過少導(dǎo)致密封不嚴(yán)。光伏組件的邊框密封與接線盒粘結(jié)需耐紫外線、抗老化的雙組份膠，打膠機(jī)可配合流水線實現(xiàn)組件的連續(xù)打膠，膠線沿邊框形成閉環(huán)，固化后能抵御戶外惡劣環(huán)境（高溫、雨雪、風(fēng)沙），保障組件 25 年的發(fā)電效率穩(wěn)定。在風(fēng)電葉片的制造中，葉片殼體的粘結(jié)與補(bǔ)強(qiáng)使用大容量雙組份膠，打膠機(jī)的高流量輸出（可達(dá) 50L/h）能滿足大型部件的快速涂膠需求，混合均勻的膠料固化后剪切強(qiáng)度達(dá) 10MPa 以上，承受葉片旋轉(zhuǎn)時的巨大離心力。

　　In the production of new energy equipment, the two-component gluing machine is a key tool to ensure the performance of batteries and photovoltaic modules. The packaging of lithium battery cells and shells requires the use of flame-retardant structural adhesive. The gluing machine is designed with explosion-proof measures (anti-static pipelines, explosion-proof motors) to ensure safety when transporting flammable and explosive materials. At the same time, the amount of glue is precisely controlled to avoid excessive squeezing of the cells or insufficient sealing caused by the glue. The sealing of the frame of the PV module and the bonding of the junction box need UV resistant and anti-aging two-component glue. The glue applicator can cooperate with the assembly line to realize the continuous glue application of the module. The glue line forms a closed loop along the frame. After curing, it can resist the harsh outdoor environment (high temperature, rain and snow, wind and sand), and ensure the stability of the power generation efficiency of the module for 25 years. In the manufacturing of wind turbine blades, large capacity two-component adhesive is used for the bonding and reinforcement of the blade shell. The high flow output of the gluing machine (up to 50L/h) can meet the rapid gluing needs of large components. The uniformly mixed adhesive material has a shear strength of over 10MPa after curing, and can withstand the huge centrifugal force during blade rotation.

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