當前位置：中空玻璃加工設備的組成解析：從切割到密封
時間：2025-07-21 來源：http://qqmuchang.cn/ 發(fā)布人：昌盛機械
中空玻璃加工設備是用于生產(chǎn)中空玻璃的專業(yè)成套設備，其組裝由多個功能不同的裝置和系統(tǒng)協(xié)同構成，涵蓋了從玻璃原片處理到成品封裝的全過程。這些組成部分相互配合，確保能夠高效、精準地完成中空玻璃的加工，滿足不同規(guī)格和性能的產(chǎn)品需求。
Hollow glass processing equipment is a professional complete set of equipment used for producing hollow glass. Its assembly consists of multiple devices and systems with different functions, covering the entire process from glass raw sheet processing to finished product packaging. These components work together to ensure efficient and precise processing of insulating glass, meeting product requirements of different specifications and performance.
玻璃切割裝置是中空玻璃加工設備的起始環(huán)節(jié)組成部分。它主要由切割臺、切割刀架、定位系統(tǒng)和輸送機構組成。切割臺提供平整的工作臺面，便于玻璃原片的放置和固定；切割刀架上安裝有金剛石切割輪，可根據(jù)預設尺寸在玻璃表面劃出精確的切割線；定位系統(tǒng)通過光電感應或機械限位，保證玻璃切割的尺寸精度，誤差可控制在較小范圍內(nèi)；輸送機構則將切割后的玻璃片平穩(wěn)輸送至下一加工環(huán)節(jié)。該裝置能適應不同厚度的玻璃原片，通過調(diào)節(jié)切割壓力和速度，確保切割邊緣平整，減少后續(xù)加工的破損率。
The glass cutting device is the starting component of the hollow glass processing equipment. It mainly consists of a cutting table, a cutting tool holder, a positioning system, and a conveying mechanism. The cutting table provides a flat work surface for easy placement and fixation of glass sheets; A diamond cutting wheel is installed on the cutting tool holder, which can draw precise cutting lines on the glass surface according to the preset size; The positioning system ensures the dimensional accuracy of glass cutting through photoelectric induction or mechanical limiting, and the error can be controlled within a small range; The conveying mechanism smoothly transports the cut glass sheets to the next processing stage. This device can adapt to glass raw sheets of different thicknesses. By adjusting the cutting pressure and speed, it ensures a smooth cutting edge and reduces the damage rate during subsequent processing.
玻璃清洗干燥裝置是保障中空玻璃質(zhì)量的重要組成部分。其內(nèi)部包含清洗槽、毛刷輥、噴淋系統(tǒng)和干燥段。玻璃片進入裝置后，先經(jīng)過毛刷輥的機械擦拭，配合噴淋系統(tǒng)噴出的清洗液，去除表面的灰塵、油污、指紋等污染物；清洗后的玻璃會進入干燥段，通過高溫熱風或紅外加熱，迅速蒸發(fā)表面的水分，確保玻璃表面潔凈干燥，避免水分殘留影響中空玻璃的密封性。清洗干燥裝置的毛刷硬度和噴淋壓力可根據(jù)玻璃表面污染程度進行調(diào)節(jié)，干燥溫度則根據(jù)環(huán)境濕度和玻璃厚度靈活設定。
The glass cleaning and drying device is an important component in ensuring the quality of insulated glass. It contains a cleaning tank, brush rollers, spray system, and drying section inside. After the glass sheet enters the device, it is first mechanically wiped by a brush roller, and then sprayed with cleaning solution by a spray system to remove surface pollutants such as dust, oil stains, fingerprints, etc; After cleaning, the glass will enter the drying section and quickly evaporate the surface moisture through high-temperature hot air or infrared heating, ensuring that the glass surface is clean and dry, and avoiding residual moisture from affecting the sealing of the insulated glass. The hardness of the brush and spray pressure of the cleaning and drying device can be adjusted according to the degree of contamination on the glass surface, and the drying temperature can be flexibly set according to the environmental humidity and glass thickness.
間隔條加工與放置裝置在中空玻璃的結構成型中發(fā)揮關鍵作用。該裝置包括間隔條切割機構、折彎機構和自動放置機構。間隔條通常采用鋁制或不銹鋼材質(zhì)，切割機構可根據(jù)玻璃尺寸將間隔條切割成相應長度；折彎機構能將直線型間隔條折成與玻璃尺寸匹配的矩形框架，確保四角連接緊密；自動放置機構則將加工好的間隔條精準放置在一片玻璃的邊緣位置，為后續(xù)的合片工序做好準備。部分高端設備還具備間隔條填充干燥劑的功能，通過專用通道將干燥劑均勻填充到間隔條內(nèi)部，提升中空玻璃的防潮性能。
The spacer processing and placement device plays a crucial role in the structural formation of insulating glass. The device includes a spacer cutting mechanism, a bending mechanism, and an automatic placement mechanism. Spacer bars are usually made of aluminum or stainless steel, and the cutting mechanism can cut the spacer bars into corresponding lengths according to the glass size; The bending mechanism can fold the linear spacer into a rectangular frame that matches the size of the glass, ensuring tight connections at all four corners; The automatic placement mechanism precisely places the processed spacer strip at the edge of a piece of glass, preparing for the subsequent laminating process. Some high-end devices also have the function of filling desiccants into the spacer bars, which evenly fill the desiccants into the interior of the spacer bars through dedicated channels to improve the moisture resistance of the insulated glass.
合片與壓合裝置是將兩片或多片玻璃與間隔條組合成整體的核心組成部分。合片臺通過真空吸盤或機械臂將兩片清潔干燥的玻璃精準對齊，使間隔條位于兩片玻璃之間的邊緣位置；隨后壓合機構通過氣動或液壓方式對組合后的玻璃進行加壓，確保玻璃與間隔條之間緊密貼合，初步固定中空玻璃的結構。壓合的壓力和時間可根據(jù)玻璃厚度和間隔條材質(zhì)進行調(diào)整，避免壓力過大導致玻璃破碎或壓力不足影響貼合效果。
The laminating and pressing device is the core component that combines two or more pieces of glass with spacer strips into a whole. The laminating table uses vacuum suction cups or robotic arms to accurately align two clean and dry glass sheets, so that the spacer strip is located at the edge between the two glass sheets; Subsequently, the compression mechanism applies pressure to the combined glass through pneumatic or hydraulic means to ensure a tight fit between the glass and the spacer, preliminarily fixing the structure of the insulated glass. The pressure and time of pressing can be adjusted according to the thickness of the glass and the material of the spacer strip to avoid excessive pressure causing glass breakage or insufficient pressure affecting the bonding effect.
密封膠涂覆裝置是中空玻璃加工的收尾組成部分。它由膠槍、供膠系統(tǒng)和移動軌道構成。膠槍可根據(jù)預設軌跡在中空玻璃的邊緣縫隙處均勻涂覆密封膠，供膠系統(tǒng)保證密封膠持續(xù)穩(wěn)定供應，移動軌道則確保膠槍運動軌跡精準，使密封膠形成連續(xù)的密封層。密封膠分為第一道丁基膠和第二道聚硫膠或硅酮膠，兩道密封共同作用，有效阻止空氣和水分進入中空層，保障中空玻璃的隔熱、隔音性能和使用壽命。
The sealant coating device is a final component of hollow glass processing. It consists of a glue gun, a glue supply system, and a moving track. The glue gun can evenly apply sealant at the edge gaps of the insulated glass according to the preset trajectory. The glue supply system ensures a continuous and stable supply of sealant, and the moving track ensures the precise movement trajectory of the glue gun, forming a continuous sealing layer of sealant. The sealant is divided into a first layer of butyl rubber and a second layer of polysulfide or silicone rubber. The two seals work together to effectively prevent air and moisture from entering the hollow layer, ensuring the insulation and sound insulation performance and service life of the hollow glass.
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